Mech-Tronics
1635 N 25th Avenue
Melrose Park, IL 60160

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Dip Brazed Construction Methods

 

  • Slot & Tabs - this is the preferred construction method for sheet metal joints. It provides the most accurate positioning at the lowest cost. Slot dimensions should be made .005 larger on each axis than that of the mating tab size.
  • Aluminum Screws - used to attach thicker components to sheet metal parts where blind holes are required. Alloy is 6061.
  • Aluminum Rivets - used to attach two or more relatively thin parts with interfacing surfaces measuring .125 or larger. Alloy is 1100.
  • Spotwelds - can be used on larger interfacing surfaces such as at the window brackets in this part. A cost effective alternative may be the use of rivets.
  • Staking - used to secure shouldered bosses.
  • Tack Welding - can be used where the other methods are cost prohibitive. As tack welding can involve more hands-on costs than that of the other construction methods, a study of each case is needed. When tack welding, always use 1100 rod - other alloys are subject to cracking when exposed to brazing temperatures.
  • General Notes

    • Locate construction features every 1.75 - 2.00".
    • Do not locate construction features to coincide with final hole locations.
    • When dimensioning slot and tab locations, use the center line - not the edges.
    • Have questions? E-mail us at info@mech-tronics.com
    Overview Advantages Design Info Materials Process Defined

     

    Mech-Tronics
    1635 N. 25th Avenue
    Melrose Park, IL 60160
    Voice (708) 344-9823 Fax (708) 344-0067

    A leader in Precision Metal Fabrication | Photo Chemical Etching
    Aluminum Dip Brazing
    | Nuclear Instrumentation

    Email us at info@mech-tronics.com
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